Construction of power cables:


1. CONDUCTOR:
·        The main function of the conductor is to carry the transmitted electrical power
·        The factors affect of choice of the conducting material:

1-     Resistivity.                      2- Conductivity.
                 3-Thermal properties.         4- Mechanical properties.
5-Chemical properties.        6- Oxidation.
7-Corrosion.                        8- Soldering problems.
9-Cost & Availability.       10- Specific weight.







2. INTERNAL SEMICONDUCTOR LAYER:

·  It is thin layer of carbon black paper.
·  The main function of it is to provide regulation of internal electrical & magnetic fields.

3. INSULATOR:
·  The main function of it is to provide insulation for the cable.
·  It is classified into three main categories:
1-Natural type:
          Such as : Fabrics – Rubber – Wood – Papers.
2-  Synthetic materials: ( Polymers)
Such as:
·        Polyethylene ( PE )
·        Cross linked Polyethylene ( XLPE)
·        Polyvinylchloride ( PVC)
·        Polytetra flour ethylene ( PTFE)
·        Polypropylene ( PP)
·        Polyamide
·        Ethylene Polypropylene Rubber
3-Oil –impregnated Paper

     4- EXTERNAL SEMICONDUCTOR LAYER The main function of it to
·        provide regulation of external electrical & magnetic fields

     5-METALIC SHEATH:
·        Materials used for cable sheathing are lead layer, aluminum layer or copper wire.
·        The main functions of it is to provide:
1-           Good method of cable earthing.
2-           Good path  to the fault current.

     6-BEDDING ( FILLING ) :
·        It consist of plastics materials which provide:
1-Round cross – section – area of cables to take largest volume in least space area.

2-Separate the metallic sheath from the armored layer to prevent galvanic corrosion.

     7-ARMOUR:
·        It is a protective non – corrosion layer which provide:
                    **Gives some protection against mechanical damage.

8-BEDDING ( FILLING ):

·        It is the same as the previous bedding but provide protection for external jacket.
9-EXTERNAL JACKET:
·        It is a protective jacket which saves the cable from the surrounding solid.
·        It could be made of:
1-PVC material.
2-Jute impregnated with bitumen



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